Finngulf 43 Deck plug ready
Anders Kurten
CEO
We have been working ridiculously hard over the past two weeks to finalize
the interior design for boats number 1, 2 & 3. Meanwhile the boys at
ScanMould have had the CNC milling machine plugging away at the deck plug
(no pun intended). In the image you can see the deck plug after it is finished
from the milling machine. The picture also shows the way the plug is built.
First, a platform of plywood is built, upon which the approximate surface form
is layered out of Styrofoam. The Styrofoam is then milled to rough shape with
an offset of -10 millimetres. After this, an epoxy putty is spread out on the
surface to a thickness of roughly 12 millimetres. The final shape is then
milled, the result of which you see in the images.
The only thing left is to surface coat it with epoxy putty and sand through
the grits for a perfect result. We estimate that the labour saved compared to
building the plug manually is roughly 90%. This saves significant amounts of
calendar time, as well as forces the design department to really focus on
creating a finished result, as the previous way of thinking: “we can fix it
when we build the actual plug” is no longer valid.
On another upbeat note, it is with pleasure that I realize now, being half
way through the project, we are still on schedule and track. So far so good,
still anxiously and eagerly awaiting May 1st and the splash party…